Buck converter: Key is selecting the right capacitor

The stresses associated with the input capacitors are greater than those associated with the output capacitors in two areas. The input capacitor will see a higher rate of change in current, making both placement and selection critical to limiting voltage stresses on the main switches, and limiting noise propagated through the system. Also, its higher root mean squared (RMS) current stress and potential component heating makes its selection more critical to overall reliability.

The current's rapid rate of change
The first area of stress is the rapid rate of change of current, or dI/dT, which shows up as a voltage across any internal or stray inductance. This can put excessive voltage stress on switches or clamp diodes operating off the input capacitor and radiate high-frequency noise into the system.

The input capacitor sees a square wave of current going from zero when the high side buck switch is off, to about full-load current when the switch is on. The current rise times of modern MOSFETs, and in turn in the bypass capacitor, are on the order of 5 ns. It's this rapid rate of current change (dI/dT), multiplied by the total stray inductance (L) that creates voltage spikes on the buck switches. On the other hand, the output cap sees a current waveform smoothed by the output choke and is limited to the peak-to-peak current in the choke. Generally, output choke ripple currents are limited by design to 40% or less of the full-load current.

For a buck operating at 500 kHz and at 10% duty cycle, this means a rise in current of 40% of load current in 200 ns. That's 100% in 5 ns vs. 40% in 200 ns represents a 100 times greater rate of current change and, in turn, voltage across a given inductance. For designs with higher duty cycles or lower ripple currents in output choke, this ratio can be much greater than 100.