Design Article
Design hindsight from the tail-gunner position of a WWII bomber, Part one
Mort Hans
12/10/2012 7:18 PM EST
Commentary by Senior Technical Editor, Steve Taranovich
There are a plethora of technical articles showing designers how to develop good circuits and systems reliably, but there exist very few that outline the possible pitfalls, difficult design compromises and the thought process that goes into decisions to take one direction over another at a design crossroad.
The following discussion, research and analysis by Mort Hans, brings to light the events and history leading up to a design to meet a need by the WWII military to provide a critical product for their bombers.
It is an unusual story because it’s not about a successful program, but an unsuccessful one. Unsuccessful, probably primarily because of its complexity and unreliability. Thanks to Hans’ research and tenacity to find people who tested and were involved in the design, he has pieced together a great tutorial to which all designers need to take note.
Part one of this article will cover the Introduction and background of the project, the bomber platforms for which it was designed and the Sperry Central Station Computer and the P-4 Computer outline.
Part two will delve deeply into the P-4 Description and analysis of impending problems, restoration at the CAM (Cradle of Aviation Museum), Appexdix and summary of the Fire Control System.
We want to again thank the CAM, Josh Stoff (Collections Curator) and Mort Hans who have a rich history of Long Island’s part in aviation history displayed. Hans also has a collection and memories of his broad background experiences as a designer which he has eagerly shared with EDN’s readers over the last year like the Slideshow: Slide rules and charts - a personal collection and Aircraft simulator challenges at the Cradle of Aviation MuseumWhen in the Long Island NY area, it would be worth your while to visit the Cradle of Aviation Museum It’s an awesome place for children and adults. Fly an actual simulator, visit the JetBlue Sky Theater Planetarium or just enjoy a tour of Long Island Aviation with one of the expert volunteers made up of many former engineers and experts who worked in the aviation industry.
Introduction
When The Cradle of Aviation Museum (CAM) first acquired the Sperry Gyroscope Company’s P-4 analog computer in the spring of 2004, my goal was to find out what it was and then to prepare it for display. At first glance, with its periscope sights, it seemed that it belonged in a naval museum’s display of a submarine’s conning tower rather than in an aviation museum’s display of a World War II computer and gun sight.
As I began to research the origin of the P-4 analog computer, I learned that (a), the computer was originally designed as part of a central fire control system for the remote control of bomber gun turrets primarily for the B-29 and B-32 bombers to be built by Sperry and General Electric (as backup) and that (b), ultimately the Sperry contracts were cancelled and the production contracts awarded to General Electric (GE).
I was curious as to why the Sperry contracts were cancelled so I added finding out as another objective. In a corporate brochure, The Story of the Sperry Corporation, the reason for the cancellation was attributed to the (Air Force’s) decision, to adopt local stabilized control, without mention of the technical problems or unsatisfactory performance of the turrets and periscope sights.
When this report was originally completed in February 2005, I was unaware that the Sperry Central Station Computer System had been the subject of a case study by the Air Force. The Sperry system, it turns out, was one of a number of case history studies commissioned by the Air Force after the close of World War II. Their purpose was to examine various Research and Development (R&D) projects conducted by both the Air Force and its contractors based on reviews of original project documents. No information could be found as to how a case history was selected. Were they only failed research and development projects?
Or, were they also selected in terms of the lessons to be learned in order to improve the outcomes of future R&D projects?
A microfilm copy of the Sperry system case history, compiled by the Historical Office, Air Force Materiel Command, at Wright Field was obtained a month after the report was written. The case history, 257 pages in length, consists of three parts: a summary of the overall project referencing original documents, a summary of the contents of each referenced document and a copy of the original file documents. The report isn’t dated, but one security declassification page is dated January 17, 1950.
After reviewing the Sperry Case History File, I thought it would be instructive to add a new introduction to my original report and to include the case history summary as an appendix. This would permit the reader to see for himself the importance of working from source material, whenever possible, rather than relying on dimming memories and material published at a much later date; in this instance, a half-century later. I thought it would also be helpful if some of the key facts in the summary were presented at the beginning so that the reader would have a reference in seeing for himself how facts and events sometimes change over time in their retelling. Thus, the differences between the conclusions in my original report and the facts as they emerge in the case history would be apparent.
Next: Key facts


WKetel
12/11/2012 9:58 PM EST
It is really quite a fantastic accomplishment to do all of that math with a mechanical computer, while today it could be done with a small microcontroller. But my guess is that the old mechanical system was more reliable, since gears are quite durable. Think of the data tables being entered into cam memory, instead of current rom memory or whatever. It is worthwhile to note that the project was probably cancelled because it did not work fast enough, not because it didn't work. Remember that these were mechanical analog computers!!!
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steve.taranovich
12/11/2012 11:26 PM EST
Yes, the trusty "wheel and disk"--did you see my blog on differential equations? http://www.edn.com/electronics-blogs/math-is/4402468/Evolution-of-differential-equation-tools
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mauryw
12/13/2012 7:15 PM EST
The speed advantage back then was with the analog computer! I believe that the modern op-amp was developed for anti-aircraft gun laying during WW 2.
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Wood2
12/13/2012 3:17 PM EST
The same sort of resolvers cams gears, precision variable resistors were used in F4 aircraft to compute the firing solutions for the Sparrow and Sidewinder missles. The system was a Westinghouse radar instead of a gunner tracking the target and feeding info to 3 boxes mounted in the fuselage behind the RIO. The tracking results were displayed on a O scope. It was in the the F14 that digital electronics came into play. So aanalog computers were being used up till the late 1970's
Excellent article.
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steve.taranovich
12/13/2012 4:38 PM EST
Amazing how important and accurate analog computers could be back then with mechanical devices (Although a neat mechanical device got me through NYU engineering school in the late 60's---the sliderule)! An F-4! Wow! An analog computer on a fighter jet---how far we have come in only 30 years!
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tthom
12/13/2012 5:09 PM EST
Very interesting article and I am looking forward to the next part.
The reference on page 3 to Vannevar Bush's 'differential engine analyzer' I think should be 'differential analyzer engine' i.e. it is an engine for doing differential analysis rather than something that analyzes differential engines or something that analyzes engines in a differential manner.
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Pete O.
12/13/2012 5:18 PM EST
The Nike Hercules system from the 1950s used an analog computer. I was a computer operator for a while but mostly an operator on the target tracking radar. Everything was tubes which was a good thing in the winter as the controls vans stayed comfortable. The bird had an interesting flight profile that made it impossible to out run. Some of them even had nuclear warheads. An entire formation could be taken out with one launch.
Pete O.
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jgruszynski2
3/21/2013 7:27 PM EDT
We were still using Nike Herc tracking radars in the 1980s at China Lake. I got to fix a few. It usually took a pallet of tubes fresh from some Indiana Jones warehouse to do the job. Half the tubes were dead in the original boxes as tested out with a tube tester. Many of what passed had to be matched to a pair to replace a tube in a tube-based op amp. So you had to do a pair-wise comparison of the tube transconductance, output resistance, etc. with the tube tester. All the servos were analog computer-based using tube op amps. Also being monopulse, you had additional op amps corresponding to the 4 phase horns and the servo calculations of their signal strength.
http://img.photobucket.com/albums/v699/xu-an/monopulse_ant_assy.jpg
And then you had IF and phasing alignment to do. Easily took days to get a unit back on the air and functional.
Sort of interesting as a youngster but thank goodness I'll never have to touch one again.
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steve.taranovich
3/23/2013 3:11 PM EDT
Analog computers rule!! Bob Pease loved them too
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Bill Dias
12/16/2012 2:12 PM EST
The F106 fighter had analog computes for the air data, auto pilot and Infar-red range. These were mostly gears, cams and Resolvers. It used a digital computer for attack and navigation. The digital computer as based on tubes and a drum. Most of this was replaced with solid state in a 1970s upgrade.
Bill D.
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Kranston
3/17/2013 1:47 PM EDT
In 1991, I went to war in Kuwait in an M-60A1 tank that had a purely mechanical fire-control computer. Nothing but cams, gears, and big plunger to pull and twist to change ammunition... range input from a manual coincidence range finder. I cannot remember ever having a computer problem.
Laser rangefinding and solid state digital computers are nice, but there is a place for mechanical computers and human inputs. Not nearly as fragile! I will grant that we and our targets moved a LOT slower than either a B-29 or an F-106 ;)
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LtColDuBois
3/17/2013 3:01 PM EDT
@Kranston: what unit were you in? There weren't even any M60A1s when I went thru Knox in '87--there were only A3s.
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steve.taranovich
3/18/2013 9:58 AM EDT
Thanks for your comments guys---but even more---thanks for the service you gave to your country!!!!!! You are the true heroes.
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Menchar
4/5/2013 9:59 AM EDT
The M60A3 fire control system also used an analog computer, though a laser rangefinder had been added, along with a Texas Instruments FLIR. This system was in production at Hughes Aircraft in the 70's when I worked on it, I'm a bit surprised any M60A1's went to Kuwait. Ammo type, turret position, cant angle, barrel wear, cross wind sensor, etc. were all analog inputs. First hit probability was good, though foreign licensed versions of the M60A3 that added a barometric sensor input (e.g. Sabca) were considered more accurate. Basic precision of the analog computer system was established by ratios of sine waves.
As much as the M60A3 was an improvement over preceding systems, it was not nearly as good as the system put into the M1, which had a Texas Instruments fire control system but used a Hughes FlIR (opposite situation as with M60A3).
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M. Report
3/17/2013 2:42 PM EDT
http://insilico.gemini-cybernetics.net/photo/docktor-chair/prev?context=user
Only God and a few superannuated Hughes Aircraft programmers know
how the hard-wired program inside this logic Box worked.
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