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Nic Cohen
This is initially only going to be of benefit for the big boys again!! While the ...
Mike Turner
Audio amplifier power supply design - Part 1: Power supply types & transformer considerations
Douglas Self
7/21/2010 7:21 AM EDT
Advantages
- Has most of the advantages of linear regulated supplies, as listed above.
- Ripple can be considerably lower than for unregulated power supplies, though never as low as a good linear regulator design; 20 mV peak to peak is typical.
- There is no heavy mains transformer, giving a considerable saving in overall equipment weight. This can be important in PA equipment.
- Can be bought in as an OEM item; in fact this is virtually compulsory in most cases as switch-mode design is a specialized job for experts.
- Can be arranged to shut down if the amplifier develops a dangerous DC offset.
- Can be specified to operate properly, and give the same audio output without adjustment, over the entire possible worldwide mains-voltage range, which is normally taken as 90 – 260 V.
Disadvantages
- Switch-mode supplies are a prolific source of high-frequency interference. This can be extremely difficult to eradicate entirely from the audio output.
- The 100 Hz ripple output is significant, as noted above, and will require the usual PSRR precautions in the amplifiers.
- Much more complex and therefore less reliable than unregulated supplies. Dangerous if not properly cased, as high DC voltage is present.
- The response to transient current demands is likely to be relatively slow.
- Their design is very much a matter for specialists.
On perusing the above list, it seems clear to me that regulated supplies for power amplifiers are a bad thing. Not everyone agrees – see, for example, Linsley-Hood [2]. Unfortunately he did not adduce any evidence to support his case.
The usual claim – in fact it is probably the closest thing to a subjectivist consensus there is – is that linear regulated supplies give 'tighter bass' or 'firmer bass'; advocates of this position are always careful not to define 'tighter bass' too closely, so no one can disprove the notion. If the phrase means anything, it presumably refers to changes in the low-frequency transient response; however, since no such changes can be objectively detected, this appears to be simply untrue.
If properly designed, all three approaches can give excellent sound, so it makes sense to go for the easiest solution; with the unregulated supply the main challenge is to keep the ripple out of the audio, which will be seen to be straightforward if tackled logically. The linear regulated approach presents instead the challenge of designing not one but two complex negative-feedback systems, close coupled in what can easily become a deadly embrace if one of the partners shows any HF instability.
Before everyone runs off with the idea that I am irrevocably prejudiced against supply regulation, I will mention here that the first power amplifier system I ever designed did indeed have regulated power supplies, because at the time I was prepared to believe that it was the only way to achieve a good hum performance. Remarkably, considering that the only test gear I had was an old moving-coil test-meter, it all worked first time and without any misbehavior I could detect. I still have it in the cellar. However, I did take away from the experience the conviction that if the power supplies were more complex than the amplifier, something was wrong with my design philosophy.
The generic amplifier designs examined in this book have excellent supply-rail rejection, and so a simple unregulated supply is perfectly adequate. The use of regulated supplies is definitely unnecessary, and I would recommend strongly against their use. At best, you have doubled the amount of high-power circuitry to be bought, built, and tested. At worst, you could have intractable HF stability problems, peculiar slew-limiting, and some expensive device failures.


Pierre_P
7/23/2010 10:01 AM EDT
While I agree that using a iron-core, 50/60 Hz transformer makes a lot of sense for audio amplifier design in the range of 10 -100W of output, I think that customers wish for smaller box, along with new requirements for standby power efficiency will push the use of switching power supplies more and more over time. These switching power supplies don't suffer the poor power factor of a bridge-rectified iron transformer with big filtering capacitor, plus they allow designer to use tricks like variable power rails to save power when the volume control position is low. These can also suppply the control voltage along with the power rail.
The initial investment in designing those may pay off for big manufacturers. This is obviously more difficult for a small shop to design and certify a line-level switching power supply for a power amp so there is a definite opportunity here for companies to design specialised off-the shelf unit for sale to the smaller audio components designers that can't afford to design them.
Pierre Proulx
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Guru of Grounding
7/26/2010 1:41 AM EDT
Although much is made of the "low" external magnetic field of toroids, they must be rigorously constructed to live up to that reputation. First, each winding must COMPLETELY cover the entire core. In most commercial units, the magnetic field emanates from the egress of wire leads, where core coverage has a gap. Second, virtually all power transformers are designed to be as cheap as possible. Less core and less copper are used in designs that operate very near magnetic saturation of the core. But the downside is that, as saturation is approached, radiated magnetic field drastically increases. It's also worth noting that secondary (load) current does NOT increase flux density. Only the primary voltage affects flux density for a given design. Therefore, a design on the verge of saturation at 115 VAC will likely be a problem at 130 VAC. To make any power transformer magnetically-friendly, simply operate it at reduced primary voltage (with reduced secondary voltages, of course). Another problem with toroids, because they don't have even the smallest air gaps in the magnetic path, is inrush current when they're first turned on. In large transformers, this can cause nuisance breaker tripping. I think the advantages of toroids are usually over-stated. -- Bill Whitlock, president & chief engineer, Jensen Transformers, Inc. www.jensen-transformers.com
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Mike Turner
9/7/2010 6:34 AM EDT
Hi Bill
Regarding your comment:
"It's also worth noting that secondary (load) current does NOT increase flux density. Only the primary voltage affects flux density for a given design."
It's very refreshing to hear someone with strong links to the audio community expressing this simple but so frequently misunderstood truth. Time and again I wearily see reviewers talking with great approval of (needlessly) huge power transformers with high current ratings, used in order "to avoid saturation".
The problem doesn't seem to be confined to the "hi-fi" community either: one close friend who's a seasoned amplifier designer of some repute was surprised when I put him right on this point at a recent AES convention. The ignorance of transformer basics seems so widespread that I'd actually thought of submitting an AES tutorial paper called "The Misunderstood Transformer" (or something like that). I've held back to-date not least because although I've designed plenty of power transformers (for low-frequency and HF switched-mode use) I've less experience of detailed design for high quality audio, and there are other luminaries such as your good self (and dare I mention Brian Sowter, Per Lundahl...) who have greater knowledge here. Still seems like a good idea though.
Perhaps we could get some T-shirts made bearing the slogan "The Volts Determine The Flux" !! :-)
Kind regards
Mike Turner
http://www.aes.org/aes/mike-turner
http://uk.linkedin.com/pub/mike-turner/1/b8a/b7
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Nic Cohen
7/27/2012 3:54 AM EDT
This is initially only going to be of benefit for the big boys again!! While the smaller organisations will have to wait for an out the box equivalent.
The only difference is it has a multi-volt flux capacitor, apologies for the poor attempt to a bad joke!!
Nic
kdweb.co.uk
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