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Design Article

Flyback converter simplifies isolated power design

Bruce Haug, Linear Technology Corp.

10/18/2012 7:16 AM EDT

Boundary mode operation reduces converter size and improves regulation
A LT8300 flyback converter turns on its internal switch immediately after the secondary side current reduces to zero and turns off when the switch current reaches the pre-defined current limit. Thus, it always operates at the transition of continuous conduction mode and discontinuous conduction mode, commonly referred to as boundary mode or critical conduction mode.

Boundary mode control is a variable frequency current mode switching scheme. When the internal power switch turns on; the transformer current increases until its preset current limit set point is reached. The voltage on the SW pin rises to the output voltage divided by the secondary-to-primary transformer turns ratio plus the input voltage. When the secondary current through the diode falls to zero, the SW pin voltage falls below VIN. The internal DCM comparator detects this event and turns the switch back on, thus repeating the cycle.

Boundary mode returns the secondary current to zero at the end of every cycle, resulting in the parasitic resistive voltage drop not causing load regulation errors. Furthermore, the primary flyback switch is always turned on at zero current and the output diode has no reverse recovery loss. This reduction in power loss allows the flyback converter to operate at a relatively high switching frequency, which in turn reduces the transformer size when compared to lower frequency alternative designs. Figure 3 shows the SW voltage and current along with the current in the output diode.


Figure 3: Flyback converter waveforms in boundary mode

The load regulation is excellent with boundary mode operation because the reflected output voltage always samples at the diode current zero-crossing. The LT8300 typically provides better than ±2 percent load regulation as shown in Figure 4.


Figure 4: Load & line regulation curves of figure 1 schematic




agk

10/19/2012 8:56 AM EDT

This is a clever design without the need for an opto coupler to sense the secondary side and to feed the primary side to regulate the secondary output.Many people will like to use this design even though the output load regulation is average.

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M2002

10/20/2012 1:51 AM EDT

Indead the load and line regulation is less than 1% across full load and line range (page 3).

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Etmax

10/22/2012 8:09 PM EDT

Not a very new technique, but much more practical when integrated into the IC. My only gripe with this method is the accuracy obtainable. I tend to do the sensing on the secondary and then use the opto as a critical switch. You get better regulation and the opto plays less of a role in accuracy. Stability is still an issue of course, but it becomes the same for each unit built making it something you can deal with.

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M2002

10/23/2012 1:43 AM EDT

What kind of accuracy are you looking for? What do you think of the load and line regulation in Figure 3? Thank you!

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studleylee

10/24/2012 12:59 PM EDT

@ETmax of course the ordinary crowd does it with an isolated device off the secondary, that's what makes this novel. that's why this way is cool and cheaper. You can always regulated down from the 5v rail.

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krh

10/22/2012 8:35 PM EDT

Bruce, a couple of questions:

- I didn't see any discussion in your article about efficiency (but maybe I just missed it).

- Does the design scale to higher output power..??

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M2002

10/23/2012 1:51 AM EDT

Krh, to answer your question:
1) 85% peak efficiency for 5V output and 87% peak efficiency for 12V output. A more detailed discussion can be found (http://cds.linear.com/docs/LT%20Journal/LTJournal-V22N3-06-df-LT8300-MinChen.pdf).
2) It does scale and you get better efficiency for higher output power. Check LTC's No-Opto Product Family.
Thank you!

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