Design Article
Three very-low-current analog ICs make a USB-powered thermostat
Javier Solorzano, Senior Applications Engineer, Touchstone Semiconductor, Inc.
3/23/2012 10:51 AM EDT
Editor’s note: Sometimes, we can get so enmeshed in complex, advanced circuit functionality that we forget that for many engineers—especially those new to the analog/power world—the basic steps of calculating component values, headroom, and levels can be a learning experience.
This design shows you how to use the standard USB port available in many portable devices to create a USB-powered fan thermostat/controller. By using a temperature sensor coupled with a simple, low-power circuit that consists of a TS6001-2.5 voltage reference, TS1001 low power operational amplifier, and TS9001 comparator, and working through the design steps and selection of component values, you’ll understand how a relatively straightforward all-analog circuit with just one sensor, a few standard-function ICs and passive components, and a MOSFET switch, is configured.
Although the ICs called out in the schematic and BOM are from this vendor, this circuit does not rely on proprietary functions and is therefore not “restricted”—there are multiple alternate sources for these components with their basic functions.
So, begin or resume your learning experience (or remember what you used to know, but perhaps have forgotten with the passage of time); or help guide an aspiring EE into the world of analog and power-control design and engineering with a circuit which does not require software, nor a development system, or nor expensive test equipment (a basic multimeter should do it), and has a non-critical layout.
Click to read “Three very-low-current analog ICs make a USB-powered thermostat”, which is presented as a pdf document.
About the author
Javier Solorzano is a Senior Applications Engineer at Touchstone Semiconductor,Inc. Previously, he was in an Applications Engineering position for the High Bandwidth Product Line at Micrel, Inc. Javier earned a Bachelor of Science degree in Electrical Engineering from Santa Clara University and is currently pursuing a Master of Science degree in Electrical Engineering from Santa Clara University.
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agk
3/26/2012 5:58 AM EDT
A nice and simple circuit with the internal reference of 1.252 volts from TS9001 chip. The author has designed it to on a fan when the temperature raises above 26.4 C and off the same below 26.3 C. A 0.1 deg hysteresis.
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vrheaume
3/27/2012 1:16 PM EDT
A few comments, if I may:
1) If the goal is to create a solution with the smallest number of parts (as the title suggests), it seems like a waste to have a VREF chip just for powering the opamp (why not find/use a 5V-compatible opamp?); it would be nice to have the design choices justified. Myself, I'd try using one of the vref+opamp+comparator combo chips like the LTC1541, LM432 (or others), for a single-chip solution (plus the LM35, of course).
2) It seems precarious to me to actuate a load (the 5V/200mA BLDC fan) with just a 0.1C/1mV hysteresis (referred to the sensor).
3) Be careful when using subjective qualifiers. I think referring to 60C as "the hottest temperature achieved on earth" should be MAJORLY avoided! (taken out of context, this sentence and the graph are slightly ridiculous)
Keep the design ideas coming though, it is always fun to read them.
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Jerry.Brittingham
4/4/2012 4:29 AM EDT
Nicely done.
I suspect that anyplace that you might have a USB port would have an ambient well below 60C.
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