Engineering Investigations

IMG2
Describe a memorable experience in which you solved a baffling technical problem, involving irate bosses or customers (or both). Share your best investigative work and we’ll pay you $100 if we publish it. Questions? Email Brian Fuller or Naomi Price.

Controller PCB problem solved

Ravender Ajmani

1/24/2012 11:07 AM EST

Problem with a controller PCB causes significant yield loss at an off-shore drive assembly plant and Ravinder is sent in to investigate...


Join  post comment   5 comments    last comment  Sanjib.Acharya
If the manufacturer has not informed the change to a die-shrink part, I guess the chip ...

Wire we fixing this???

Dwight Bues

1/19/2012 3:01 PM EST

Dwight has a story from his academic years and work done at a company that "built just about anything."


Join  post comment   3 comments    last comment  zeeglen
The title "Wire we fixing this?" reminds me of the cable manufacturer guy who told his wife he had ...

HMI squeeze

john linstrom

1/18/2012 4:44 PM EST

Problems with the human-machine interface on a Korean drilling platform have the users stumped ... until they call in the engineer, of course.


Join  post comment   6 comments    last comment  sharps_eng
I recently used fibre on a hi-rel project (had a simple light/dark relay logoc link) and was ...

Liquidated damages

John Dunn

1/11/2012 3:01 PM EST

Sometimes it's necessary to resort to a bit of stealth work to preserve your reputation...


Join  post comment   9 comments    last comment  jlinstrom
sounds like a 'Pearl Harbor file" to me - another tip they don't teach you in Engr. school. Grad ...

Getting a "buzz"

Dwight Bues

12/27/2011 3:32 PM EST

A shocking development while dangling 80 feet off the ground. Oh my!


Join  post comment   4 comments    last comment  sharps_eng
I hope that these old-time stories have some power to wake up people 'on active service'. The safety ...

FDDI built-in test

Dwight Bues

11/14/2011 10:16 AM EST

One of the many tasks I have had as a Hardware and Software Engineer is troubleshooting unintended consequences of design decisions made many years previously. Sometimes the decision was made by others, sometimes I throw a wrench in the gears all by myself.


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Things that go "BOOM" (in the daytime)

Dwight Bues

11/1/2011 3:53 PM EDT

One visit to a hydro plant takes the entire Southwest Virginia Power Company offline...go Sparky!


Join  post comment   6 comments    last comment  Sanjib.Acharya
@Dwight, I think more than you your buddy should have been knowm as "Sparky". :) I think "BOOM" ...

The SED (Someone Else's Design) Problem

Dwight Bues

10/24/2011 10:31 AM EDT

A famous comedian said, "I hate it when that happens!" That phrase got used every time I had to decipher, debug, or improve on Someone Else's Design.


Join  post comment   12 comments    last comment  zeeglen
There was an old engineering semi-joke "If it was difficult to design, it should be difficult to ...

Lights aren't so bright (literally and figuratively)

Taro Deneve

10/10/2011 11:52 AM EDT

Confusing symptoms and misleading markings lead to a lengthy fault finding process for what turned out to be a simple problem.


Join  post comment   15 comments    last comment  Resistor_Smoker
The car was a Daihatsu Charade, a 1990 model. The lights did work by switching the ground ...

Audio transport yields mixed success

Dwight Bues

8/30/2011 9:01 AM EDT

In one of my many stints of developing electronic gizmos as a contractor for the government, I was asked to build a transport device that would take in analog audio, transport it a distance, and then output it in a proprietary digital link format.


Join  post comment   3 comments    last comment  ReneCardenas
Good article, and comes as no surprize that anything that has to be procured with more than a simple ...

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