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R_Colin_Johnson

5/25/2012 6:47 PM EDT

ADI says there is a lot of interest in using high-G accelerometers to detect ...

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wpmeyer

5/25/2012 6:37 PM EDT

Kudos to the IRL for having a closed loop system between the car and occupant to ...

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IndyCar safety harnesses MEMS

R Colin Johnson

5/23/2012 12:55 PM EDT

Protecting astronauts

"The first time we used Thor, we broke him," said Horton. The crash dummy cost $250,000, “but we had to add about $50,000 more in modifications to [allow] him to ‘survive’ our high-G crashes."
Using black box data to accurately model the crash dummy’s movements during a crash, engineers were able to design a safer cockpit that all Indycar designs must use in hopes of reducing crash injuries. "We have almost completely eliminated injuries from rear crashes," claimed Horton. "But the cars are rear-heavy, so they often flip around” resulting in other types of collisions.

NASA engineers, meanwhile, will face similar problems when ocean splashdowns resume on manned spaceflights. Spacecraft designers could use software analytics to study IndyCar black box data, enabling the space agency to design smart materials to absorb splashdown forces above established limits.

"We have already studied Nascar's data, but they don't have accelerometers in their drivers’ ears, just on the body of the car," said NASA engineer Jeff Somers. "With IndyCar's data we can also correlate the G-forces on the drivers’ head with injuries. That enables us to set standards for how much our astronauts can be expected to take."


Three ADI high-G accelerometers measure the force of collisions. The MEMS earpiece also includes and audio speaker (Photo credit: Walt Kuhn, LAT Photo)

Since IndyCars drivers must generally survive much more violent crashes, NASA hopes its analysis of IndyCar's database, which has recorded every crash since 2003, will help it design smarter materials to protect returning astronauts.

IndyCars currently use three inches of single-density foam to protect drivers from rear-end collisions, but designers cannot provide that kind of protection from every angle. NASA's multi-density foams, however, could solve IndyCar's problem with different types of collisions. "By going to these newer multi-density foams being designed by NASA," said Horton, “we are hoping to get above this barrier and hopefully completely eliminate injuries from on-impact compression."

Related links:

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Indy 500 drivers sweat the tech details

Indy engines still pack a 700-HP punch

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At Indy 500, rules make it tough to gain competitive edge









R_Colin_Johnson

5/23/2012 2:13 PM EDT

Hopefully this weekend's Indy 500 race will be accident free, but in the event of a crash the accident recorder will record the concussive forces on the drivers head. IndyCar is keeping a historical database on each driver, and hopes to correlate that will the accumulative effects on head trauma as soon as the sports-medicine associations determine the long-term effects. This historical database will act like a radiation badge that keeps track on long-term "dosages." One thing I did not have room to mention, is that the in-ear sensors resulted from a joint development effort with Indy Car and Delphi Motorsports who makes the accident recorder, which IndyCar calls the crash box. Also there is a second set of three-axis accelerometers inside the crash box. That way the forces on the car can be compared to the forces on the driver's head, which when recreated by the crash sled and crash dummy, enable IndyCar engineers to what-if with different safety features that eliminate damaging G-forces on the drivers head no matter what happens to the car body and frame.

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Dave.Dykstra

5/23/2012 2:34 PM EDT

Looks like another potentially great benefit from the use of MEMs. When this is correlated with similar uses in other sports, we should start to see some serious amounts of meaningful data. I wonder how long before we will start seeing benefits/use of similar devices for everyday use without helmets, cars, etc.

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R_Colin_Johnson

5/23/2012 2:48 PM EDT

I predict that NFL will be the next sport to adopt MEMS as a way of detecting whether hits were of sufficient force to cause injuries during a game, as well as to track long-term exposure effects.

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george.leopold

5/23/2012 2:44 PM EDT

It's going to be good and hot in Indianapolis this weekend, according to current weather forecasts.

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R_Colin_Johnson

5/23/2012 2:49 PM EDT

Another thing I did not have room to mention in this story, is that in this year IndyCars have a brand new Italian chassis manufactured by Dallara Automobili, which also manufacturers the popular Formula 3 race-car chassis so popular in Europe (Formula 3 is a stepping-stone competition for drivers aspiring to compete in the world famous Formula 1). The new chassis has given IndyCar engineers an opportunity to usher in a whole array of new safety features, such as thicker energy absorbing foam--up from as little as one to about three inches thick behind drivers in the cockpit, improved carbon-fiber tubular struts, and shock attenuators to mitigate the affect of collisions on the vehicle as well as the shock transferred from the vehicle to the driver (especially from whiplash like effects). Also the Dallara chassis moved the shift lever from between the drivers legs to the steering column, to reduce the number of things that can impact the driver during a crash. Dallara also made improvements to the perimeter of the car to mitigate the effect of car-to-car interactions on the track.

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Rob OReilly

5/24/2012 1:49 PM EDT

Colin, many NFL teams have been using a MEMS based system for analysis for the past several years. Breaking down the various barriers with repect to detection versus diagnosis remains a big issue in getting all of the teams and players on board. The technology is here, deployment is in the works.

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R_Colin_Johnson

5/24/2012 2:38 PM EDT

Yes, the NFL has been talking to the IndyCar guys, but they say you need to put the accelerometer inside the ear canal to measure concussions to the football players head--if its on the helmet it just measures stress on the helmet which the padding inside the helmet is designed to prevent being transfered to the head. Unfortunatley, the NFL thought IndyCar's current in-ear design was too big for football players. However, ADI just announced a single chip version of its three-axis high-G accelerometer:
http://eetimes.com/electronics-news/4373812/High-G-MEMS-help-detect-concussions

Within a couple months, IndyCar plans to have a much smaller earpiece designed using ADI single-chip three-axis accelerometer, which Horton thinks will be small enough for NFL to start using too. The new earpiece will fit further down in the ear canal for even better coupling to the head, plus it uses about 15-times less power, and so will be possible to battery power, eventually eliminating the need for a hardware umbilical cord connected to the accident recorder black box, in favor of a wireless transmitter in the helmut that sends accelerometer data directly to the crash box using Bluetooth.

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wpmeyer

5/25/2012 6:37 PM EDT

Kudos to the IRL for having a closed loop system between the car and occupant to make the future vehicle chassis and safety equipment better for the driver. This is a great example of how head trauma data collection has progressed and how important the data is for proper diagnose.

Kids and adults playing contact sports (hockey, football, lacrosse, bicycling etc.), even non-contact sports (basketball, soccer, martial arts) and also soldiers in harm's way (for IED blasts) need this type of safety and indication also. Did you know that cycling is by far the #1 helmeted sport for ER visits?)

What hasn't been created yet is a large database to slice and dice the data by age, weight, sex, height, point of hit, etc. A high impact hit to you will not have the same effect on me. It will take a long time (and billions of hits?) to collect enough data to determine effective criteria. But we have to start somewhere, and it seems that the time is upon us that this will happen en masse.

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R_Colin_Johnson

5/25/2012 6:47 PM EDT

ADI says there is a lot of interest in using high-G accelerometers to detect concussions, with football at the top of the list, although they also cited your statistic that cycling is the biggest cause:
http://www.eetimes.com/electronics-news/4373812/High-G-MEMS-help-detect-concussions

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