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chipmonk0
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CEO
Re: Semicon Showed Support for 3D ICs
chipmonk0   7/18/2013 1:46:13 PM
" same old same old ... " !! With such pollyannaish coverage, I am afraid that TSVs will remain the next hot interconnect tech even 5 years from now !

To provide a counter-point to all this happy talk, SemiCon had invited me to lead a 1 hr discussion at the Show on "Roadmap for TSVs and Alternatives from a Technology perspective ". Since Herb was not there, here are the key points :

1. unlike previous Advanced Packaging technologies like Flip Chip which we developed at IDMs like Motorola & Intel with both deep / broad expertise and product commitments, the development of TSVs has been going on mostly at overseas Govt. funded Laboratories in fits and starts and has then jumped to Foundries / OSATs. Xilinx' use of 2.5-d to integrate poorly yielding FPGAs has led to much irrational exuberance and then disappointment.

2. In the Winter of 2010 - 11 Samsung reported the first Wide I/O DRAM stack using TSVs. Great bandwidth even at 200 MHz & terrific power eff. But what the blogosphere neglected to report was that the yields were down in the mud and since then not much has been heard about Wide I/O from Samsung. Instead they keep bringing out conventional LP DDR at ever higher Clock Rates. JEDEC has actually postponed Wide I/O to 2015.

3.  The development of TSV technology has been going on in Fabs who do not have to be sensitive to stress issues common in "thick film" type laminates / composites as is the case for filled vias. It is only now that they are waking up to it. Stress effects depend on the sq. of via dia., hence the new interest in shrinking them below 5 um. But integration & reliability problems ( at high Aspect Ratios both get worse ) have not been thought through. Moreover, Bonding stacked chips using the current method ( a sort of pidgin version of the technology I had invented nearly 20 years ago at Motorola for GaAs Power Amps that went into Cell Phones ) also introduces residual stress, affects electron mobility and shifts timing. 

4. While these slow-poke Govt. funded Euro Labs rediscover stress effects on device perf. and the perils of Cu metallurgy applied indiscriminately, there is at least one small Company outside Chicago that has already shifted to the non - obvious ( at least to these TSV-niks ) yet theoretically sound choice of using Tungsten ( a brittle and poor electrical conductor which can be compensated by Design but unlike Cu a close CTE match with Si ).

5. But thats not all Folks - this tiny Co. with just 3 PhDs and Physicists has also solved the biggest TSV integration problem thats keeping all these Labs and various Tool Vendors new to the game ( in Herb's Osterreich they love to build big complex "Maschine" - Physics be damned ) -- intent on optimizing their individual process steps ( e,g. back up wafer bond / debond ) at the risk of compromising the whole process -- awake at night.

6. We did cover more, e,g. as to how to get the electrical benefits of TSVs w/o actually having to drill holes in live Silicon, circuitry and packages that make it possible. We already have some of these Alternatives ( using the concept of Active Interconnects ) under development - especially for the very large Server & SmartPhone markets - and have started publishing.

7. TSV development is orders of magnitude more complex than Flip Chip and would benefit from the same type of brutal, theory-driven Program Management practiced at the world's largest semiconductor Co., but since they have money in the Bank to stay on Moore's Law and thus continue single chip solutions they don't need TSVs that badly. So unless there is a radical shake - up in the TSV programs "outside", incl. at the Foundries, the present slow pace of TSV development will persist.

Morale : give TSVs a fair chance, they need a respite from these overly enthusiastic bloggers, embarassingly out of their depth, and at Conferences lets not blather about Supply Chain Issues, the technical probems are not all solved yet 

Peter Clarke
User Rank
Blogger
Re: Semicon Showed Support for 3D ICs
Peter Clarke   7/18/2013 8:08:21 AM
NO RATINGS
On the one hand I agree about the forking into More Moore and MoreThanMoore.

However, I don't think it is about to happen.

I think it has been happening for several years and several times.

Each node leaves a few more people behind as they make the go/no-go decision about the next node and its design costs.

What intrigues is whether there is a direct corollary between MM and monolithic and MtM and 3D-IC.

What do others think?

 

 

docdivakar
User Rank
Manager
Semicon Showed Support for 3D ICs
docdivakar   7/17/2013 3:46:51 PM
NO RATINGS
Herb, thanks for a nice writeup! I could not attend this year so your article and your valued insights as a 3D expert more than compensates for my absence there!

Your comment "IC industry will bifurcate in the near future into those pursuing Moore's Law and those pursuing "More than Moore" is quite interesting. It would seem a majority of the players will be forced in to the latter category since the costs of staying with Moore's law may be prohibitive for the new entries & smaller companies.

MP Divakar

rick merritt
User Rank
Author
Re: TSMC where are you?
rick merritt   7/17/2013 1:55:02 PM
NO RATINGS
TSMC reported it is getting 95+% yields on 2.5-D stacks at its summer event in San Jose. 2013-04-11TSMC starts FinFETs in 2013, tries EUV at 10 nm

However GloFo said in a recent interview it was pushing back plans for 3-D stacks 2013-04-023-D IC stacks pushed back to 2015

Earlier this year Nvidia said it plans a 3-D stack of memory and graphics in 2015  2013-03-28Nvidia R&D chief sketches road to chip stacks

 

Huawei said they are working on a networking stack with Altera  2012-11-14Huawei, Altera mix FPGA, memory in 2.5-D device

 

And Micron said it will ship its memory stack this fall

Peter Clarke
User Rank
Blogger
TSMC where are you?
Peter Clarke   7/17/2013 1:23:10 PM
NO RATINGS
TSMC was gearing up to support 2.5-D a couple of years back. As I remember they did have at least one customer (Xilinx) but I haven't heard of the rest of the industry being keen to get involved.

And all though there is plenty of talk about 2.5-D at other foundries I don't see the exemplar circuits.

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