SANTA CLARA, Calif. Despite horrible market conditions that have decimated the average selling prices (ASPs) of NAND flash memory chips over the past few months, IM Flash Technologies LLC, the NAND joint-venture between Intel Corp. and Micron Technology Inc., will push ahead with aggressive capacity expansion plans, the head of Intel's flash memory group said Tuesday (March 6).
"We think thatlong termthis is a business that people will make money in," said Brian Harrison, vice president and general manager of Intel's flash memory group at a press/analyst meeting here Tuesday.
The pricing environment for NAND is currently "brutal," Harrison acknowledged, but said Intel is "in it for the long term." That said, Harrison added that the company continues to study the business climate and would pull back from its capacity expansion plans if conditions continue to deteriorate.
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Vice president, general manager, flash memory group, Intel Brian Harrison |
IM Flash, created in January 2006, already has a working 200-mm fab in Boise, Idaho. A 300-mm fab in Manassas, Va., is said to be rapidly ramping, while a 300-mm fab in Lehi, Utah, produced its first wafers last week, according to Intel. A 300-mm fab ticketed for opening in Singapore in 2008 is scheduled to break ground later this month. Harrison Tuesday touted a strategy that will see the venture bring online roughly one fab per year.
The partners is IM Flash do not disclose the number of wafer starts per month that each fab is capable of. But Randy Wilhelm, vice president and general manager of the NAND products group within the flash memory group, said Tuesday that the Manassas fab is roughly twice the size of the Boise factory, and that the Lehi and Singapore fabs will be about three times its size.
After the companies announced the Singapore fab in November, Joe Unsworth, an analyst with Gartner Inc., warned that the venture's capacity expansion could prolong the pricing pressure on the NAND market. After dropping by some 60 percent last year, ASPs on NAND parts have continued to plummet rapidly in 2007. Some believe the ASPs on NAND chips will decline 65 percent this year.
"You have to think about from IMFT's perspective and then you have to think about it from the industry's perspective," Unsworth said in an interview with EE Times Thursday. "Intel and Micron are moving aggressively to the next process technology node and next-generation of multi-level cell (MLC) technology right now. That development effort is useless unless they have more capacity behind it. But right now, more capacity is the last thing the industry needs."
The IM Flash investments are part of a larger campaign by Intel to invest more than $3 billion in non-volatile memory technology in 2006 and 2007, according to Harrison. He acknowledged that the joint venture may not see profitability any time soon.
"The profitability is being hampered by the pricing environment and the level of investment we are making to go from a standing start to where we want to be in the next two years," Harrison said.
Unsworth noted that IM Flash is not alone in ratcheting up the NAND capacity. Toshiba Corp. and SanDisk Corp. are currently building Fab 4 while simultaneously expanding Fab 3 at Toshiba's site in Yokkaichi, Japan he added. Samsung Electronics Co. Ltd. and Hynix Semiconductor Inc. "appear to be throttling back" on NAND expansion at the moment, he said.
"We do expect that we will see new demand drivers materialize late this year or in 2008 which will soak up a lot of capacity," Unsworth said, noting that Apple Inc.'s forthcoming iPhone will put the spotlight on musical phones, which require storage.
Believing that the current NAND ASP doldrums are a mere blip, Intel and Micron are hoping to cash in on a long-term market for NAND that they believe will make the capacity expansion worthwhileand then some. Citing various internal Intel and third-party analyst forecasts, Harrison said the total available market for non-volatile memory is expected to grow to $40 billion in 2010 from about $20 billion in 2006. Bit growth for NAND parts between 2006 and 2010 is expected to be roughly sevenfold, he said.
As for the near term?
"I'm not going to predict what the pricing environment will be in 2008," Harrison said. "But I think people expect it to get better. It won't stay like it was in the first quarter of 2007."